The Global Sand Supply Issue

There is a global sand supply issue and most people are not aware of it, except for those closely affected by the problem.  Currently, sand for construction can only be sourced from environmentally and socio-economically sensitive riverbeds, beaches and marine beds.  With sand being the 3rd most consumed raw material in the world after air and water, these sensitive areas are being devastated by illicit and even licensed mining.  What's more, sustainable mining options for riverine and marine sand are running out of capacity so that in many parts of the world, criminal syndicates are now mining and supplying sand illegally from riverbeds and beaches with devastating consequences.

So whilst the sustainable options for sourcing river-sand dwindle and the marine impact of sourcing sand is shown to be very ecologically invasive, the demand for constructions sand is set to increase to 80 billion tons a year in 2060, according to some researchers. This means that new solutions need to be found to stop using sand from rivers, beaches and marine beds.

Vince Beiser - Investigative Journalist and Author of "The World in a Grain: The Story of Sand and How it Transformed Civilisation"

"We use about 50 billion tons of sand every year............there is a global sand crisis that no-one is talking about"

In 2019, the United Nations Environment Program commission a report to highlight the problem and distribute it to member countries as one of the big sustainability issues that civilisation is facing globally. The report "2019: Sand and Sustainability: Finding new solutions for environmental governance of global sand resources" paints a grim picture of the problem with potential solutions often not having the scale to address the supply problem for tens of billions of tons needed globally. China has started to move on the problem in light of their massive sand usage and is looking to solve it through manufactured sand from quarries, which is likely to have a massive carbon footprint with the machinery needed to mechanically crush the rock

Desert Sand Solution

At VIS we looked at this global issue and working with the Royal Melbourne Institute of Technology and Melbourne University, we sourced sand from the UAE literally from the side of the road a few kilometres outside of Sharjah.  We processed this with the VIS machine and we achieved breakthrough results in particle effect and in the compressive strength of the concrete bonding tests that were done in comparison to standard high quality river sand as detailed in the images below.

The reasons for the breakthrough results achieved were:

We are right at the beginning in the road to how the VIS machine can unlock the use of desert sand as a viable and even superior option to river or marine sand.  The desert sand global volumes, and far less ecologically sensitive nature, mean that using desert sand will be a massive solution to the global sand crisis and we make it workable with the VIS machine.

Plant design needed for processing desert sand is not complex and requires material to be run through the VIS machine and then bagged or needs to go straight into a materials mixing plant to mix the dry concrete ingredients.

VIS is keen to engage with any company looking to test local sand and evaluate setting up a local sand processing plant, especially in the Middle East with all the new projects taking place and we are actively searching out partners currently.

Core VIS Machine Effects Involved

Produce a jagged and ridged material particle

Unlike conventional mechanical comminution plant, the VIS machine produces a jagged and ridged particle that is not smooth and round. This drastically improves the surface area of a particle, thereby also improving particle response to chemical reactions. This kind of shape if also conducive to mechanical compaction for pelleting or improving structural strength in products like concrete

Increase the chemical reactivity of the material

Due to the extreme forces and the patented process of applying the VIS machine forces to solid materials, the particle surface is chemically activated and material achieves a reactivity that is far past its natural state

The Problem

If you google desert sand particle, you will get an image similar to the one above. This is a photo taken of Namib desert sand in Namibia. You will also find online that desert sand can't be used in concrete mixes due to the grains having smooth rounded particle shapes and it means that it does not bond well in concretes. This means that for all the building happening in theUAE and Saudi Arabia, they are not using the sand that is sitting right next to the projects.

The Solution

The VIS machine radically changes the particle shape of desert sand in its process. This is processed sand that we literally got from the side of the highway in the UAE. We are able to process desert sand like this in a high volume capacity machine. The plant design is   simply to run the desert sand through our machine and bag it or immediately feed it into a concrete mixing process. There is further global regional testing work to do so that it is used with local materials and verified by local engineering and construction standards organisation then approved in construction use.

The Detail

This image shows a close magnification of the before and after of the sand particles that we processed from the UAE. (The top two pictures being "Before" and the bottom two being the "After") Please note the smooth and rounded particle in "Before." The processed sand particles now take on a jagged and ridged shape and note how many particles have changed to an extremely ridged surface.

Before and After processing of the UAE Desert Sand by the VIS Machine

Other Applications in this Sector

Desert Sand Processing
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Full Applications List for the VIS machine

Through several years of testing many materials on a basic level, we have explored where the VIS36 can be applied and are presently working with global stature companies across major sectors in proving the machine performance in the cementitious and mining ore industries.  In addition, we are busy evaluating testing programs in other niche areas such as coal milling, bio waste processing, grain/food processing and other applications.  We welcome any partners wanting to explore and develop new markets around the application of our machine.